<p>ARES CRF is suitable for homogenization annealing of copperalloy casting blank strip coils and for recrystallization annealingof intermediate rolled copper alloy strip coils under protectiveatmosphere.The furnace is equipped with a roller bottommaterial transfer mechanism:The heat and cold roller conveyorsallow for a closed-loop circulation of trays in the production area.Meanwhile, loading and unloading coil upenders work inconjunction with loading transfer vehicles, so that copperstrip coils are transferred automatedly in the furnace.</p> <p> </p> <p>The furnace is heated by gas or electric radiant tubes together withhigh-convection circulating fans, contributing to uniform furnacetemperature and low energy consumption.As the thermal treatmentprocess is protected by nitrogen-based atmosphere, the coil surfaceis bright and oxidation-free after the treatment.After annealing, thecopper coils are cooled rapidly by highly efficient jet cooling devicesstill under protective atmosphere to prevent oxidation after beingdischarged from the furnace.</p> <p> </p> <p>Compared with the bell furnace,CRF has advantages of small size,large production capacity, low energy consumption, small investment,simple operation, stable and reliable performance, etc., which isespecially suitable for mass production.</p> <p><br /> <strong>Material：</strong>Copper strip coil<br /> <strong>Coil outer diameter：</strong>1000-1700mm<br /> <strong>Coil width：</strong>400-600mm<br /> <strong>Coil weight：</strong>5-10t<br /> <strong>Treatment process：</strong>Homogenizing anneal, Recrystallization annealing<br /> <strong>Surface quality：</strong>Brightness, No oxidation<br /> <strong>Maximum temperature：</strong>700 ℃<br /> <strong>Fuel：</strong>NG, Mix gas, Electricity<br /> <strong>Capacity：</strong>3~3.5 t/h</p> <p> </p> <p>该炉型相对比罩式炉具有占地小，产能大，能耗低，投资小、操作简单，产品性能稳定可靠等优点，尤其适合大批量生产。</p> <p><br /> <strong>适用材料：</strong>铜合金板带卷<br /> <strong>卷带外径：</strong>1000-1700mm<br /> <strong>带宽范围：</strong>400-600mm<br /> <strong>带卷重量：</strong>5-10t<br /> <strong>处理工艺：</strong>均质化退火、再结晶退火<br /> <strong>表面质量：</strong>光局，无氧化<br /> <strong>最高炉温：</strong>700 ℃<br /> <strong>适用燃料：</strong>天然气、混合煤气、电等<br /> <strong>小时产量：</strong>3~3.5 t/h</p>
<p>ARES CSL is suitable for solid solution, recrystallization or stressrelief annealing of copper alloy strips under H2 or N2/H2 protectiveatmosphere, in which copper strips are overhung in the high-temperaturesection and have thus no contact with furnace rollers.Therefore, thesurface of copper strips is bright, oxidation-free and without scratchesafter the heat treatment.</p> <p>Within the range of 300 °C to l100 °℃, the heat treatment furnace canbe set atany temperature to meet process requirements of alloy copperstrip thicknesses between 0.1 and 1.5mm.</p> <p> </p> <p>Furnace heating is divided into two sections: The convectionsection and the radiation section.The convection sectionis heated by high-convection circulating fans, throughwhich copperstrips can be quickly heated upto a maximumof 850°C.The radiation section adopts a radiation tubeheating mode, where the furnace temperature is up to1100 °Cmaximum.Thecooling section utilizes high-efficientjet cooling devices to quickly cool copper strips, so thatthe temperature of strips at the outlet is less than 80℃.</p> <p> </p> <p>CSL occupies a small area and is applicable to a widerange of processes, which can replace flotation furnacesand vertical annealingfurnaces without doubt. Meanwhile,such furnace has characteristics of small investmentsas well as low maintenance costs, conferring greatadvantages to it in the field of copper alloy strips annealing.</p> <p><br /> <strong>Material：</strong>Copper strip<br /> <strong>Strip thickness：</strong>0.05-2mm<br /> <strong>Strip width：</strong>350-600mm<br /> <strong>Process speed：</strong>Max.60 m/Min<br /> <strong>Treatment process：</strong>Solid solution, Recrystallization annealing, Stress relief<br /> <strong>Surface quality：</strong>Brightness, No oxidation<br /> <strong>Maximum temperature：</strong>1100 ℃<br /> <strong>Fuel：</strong>NG,Coke oven gas, Electricity<br /> <strong>Capacity：</strong>1~3.5 t/h</p>
<p>ARF frameless continuous T5 aging heat treatment line (Roller hearth furnace), the patented product of ARES(Patent No.: 2016214652471), is suitable for the aging heat treatment of aluminum alloy automobile engine block and other parts. ARES has developed a double-deck roller hearth structure based on the single-deck pass-through heat treatment line according to the needs of users. After adopting the double-deck operation mode, the furnace occupies a smaller area and consumes less energy per unit of production, which is a new generation of aging heat treatment equipment for aluminum alloy engine blocks.</p> <p> </p> <p>A high-quality self-preheating combustion system results in low energy consumption and low NOx emission. Strong convection circulation and pulse combustion control system accelerate the heating speed while maintaining good temperature uniformity within ±3℃, avoiding over-burning of workpieces and reducing their deformation. ARES patented high-efficiency jet cooling device (Patent No. 2018208551627) is of high cooling efficiency. The discharging temperature of the workpiece is only 10℃ above the ambient temperature. In addition, the furnace is designed and manufactured in accordance with the CEN - EN 746-2 Industrial thermoprocessing equipment - Safety requirements for combustion and fuel handling systems to ensure safe use of the equipment. </p> <p> </p> <p><strong>Work piece：</strong>Engine block or gear box shell<br /> <strong>Product capacity：</strong>Annual production capacity：~300,000pcs/Year<br /> <strong>Treatment process：</strong>T5<br /> <strong>Fuel：</strong>Natural gas, Electricity<br /> <strong>Max. Temperature：</strong>300℃<br /> <strong>Loading and unloading：</strong>Roller table or robot feeding/roller table, robot or manual unloader.<br /> <strong>Auxiliary equipment：</strong>Code reading/Code printing/hardness testing</p>
<p>Continuous roller hearth T6 heat treatment line for Al-alloy castings is suitable for the solid solution and aging heat treatment process of aluminum alloy structural parts such as subframes, steering knuckles, and control arms. Depending on the size and weight of workpieces, single-deck charging baskets, multi-deck charging baskets (automatic stacking, patent</p> <p> </p> <p>No.:2016214624611), or basket pendants can be used to load workpieces. According to the thickness and shape of different workpieces, water quenching or air quenching can be selected to ensure better product performance. A high-quality self-preheating combustion system results in low energy consumption and low NOx emission. Strong convection circulation and pulse combustion control system accelerate the heating rate while ensuring a tight temperature difference of +3/-5℃ in the solution furnace and ±3℃ in the aging furnace. This control minimizes the risk of over-burning and deformation of the workpieces. The continuous production mode offers stability with high temperature control precision and uniformity. Moreover, The quenching transfer time is under 15 seconds (from the opening of the furnace door to all workpieces entering the water) to ensure process requirements and workpiece quality. Energy efficiency is further increased through the use of flexible lightweight charging baskets that improve heating efficiency. Safety is a paramount consideration, and the furnace complies with CEN - EN 746-2 standards for industrial thermoprocessing equipment, covering the essential safety requirements for combustion and fuel handling systems.</p> <p> </p> <p><strong>Work piece：</strong>Aluminum alloy engine cylinder cover,sub-frame,control-arm,steering knuckles and etc.<br /> <strong>Product capacity：</strong>Sub-frame:150,000~500,000 pcs/year(Depending on shape of work piece),control arm or steering knuckles: up to 2,000,000 pcs/year.<br /> <strong>Treatment process：</strong>T6<br /> <strong>Fuel：</strong>Natural gas, electricity<br /> <strong>Max. Temperature：</strong>600℃<br /> <strong>Loading and unloading：</strong>Manual (crane or forklift assist), AGV trolley, robot, etc.<br /> <strong>Auxiliary equipment：</strong>Shape correction equipment</p>
Tel:022-23783878 E-mail: ares@ares-furnace.com
Add:No. A18, Blue Ocean Tech Park, Haitai Avenue, Huayuan Hi-tech Zone, Tianjin, China